Applications

Waterworks, irrigation and drainage pumping stations, power stations, industrial water supply systems, fire fighting systems, marine applications as well as general applications in refineries.

Design

Single stage, axially split volute casing pump with doubleentry radial impeller, for horizontal or vertical installation. Installation of the horizontal drive either on the left or right side of the pump (optional). Flanges drilled to ISO, DIN, BS or ANSI.

Bearings

On both sides grease-lubricated, maintenance-free, deep groove ball bearings, sealed for life.

Shaft seal

Uncooled soft-packed stuffing box or uncooled, singleacting, unbalanced bi-directional mechanical seal acc. to DIN 24960.

With an operating pressure > 16 bar: mechanical seal, balanced by hydraulic means.

Applications

• General water supply Distillate

• Pressure boosting Industry

• Municipal water supply Filter systems

• Drinking water supply Solvents

• Irrigation Fire-fighting systems

• Heating Washing systems

• Boiler feed water Reverse osmosis

• Warm water Lubricants

• Hot water Fuels

• Circulation Process

• Condensate Power plants

Operating data

• Pump sizes DN 32 up to 150Capacities Q up to 850 m3/h, 236 l/s

• Heads H up to 630 m

• Operating temperature t –10 C up to +200 C

• Operating pressures p2 25 up to 63 bar 1)

• Standard flanges DIN

• Suction nozzle PN 16 (JL1040) and

• PN 25 (GP240GH+N, 1.4408)

• Discharge nozzle PN 40 (JL1040) and

• PN 63 (GP240GH+N, 1.4408)

• Standard flanges ASME

• Suction nozzle Class 125 (JL1040) and

• Class 300 (GP240GH+N, 1.4408)

• Discharge nozzle Class 250 (JL1040) and

• Class 600 (GP240GH+N, 1.4408)
  1) The total of inlet pressure and head at zero flow must not exceed the specified value

Design

• Horizontal or verticalmultistage centrifugal pump in ring section design, as long-coupled (baseplatemounted) or close-coupled unit.

• Axial or radial suction nozzle. Radial suction and discharge nozzle can be turned in multiples of 90.

• Flanges to EN, DIN and ANSI (bolt holes, flange face) Closed radial impellers, from pump size 50 upwards first stage with suction impeller to improve the NPSH value.

Materials

• Cast iron JL1040,

• Hydraulic elements: bronze CC480K-GS (water works variant),

• cast steel GP240GH+N, alloyed cast steel 1.4408

Drive

• Electric motor 50 and 60 Hz;

• Diesel engine or turbine up to nmax. 4000 1/min possible

Certification

Certification of quality management ISO 9001

KSB Movitec – High Pressure In Line Pump

Main applications

Spray irrigation systems
General irrigation systems
Washing plants
Fire-fighting systems
Pressure boosting
Industrial plants
Water supply systems
Heating, ventilation and air-conditioning systems
Marine applications

Fluids handled

Hot water
Clear water
Condensate
Cooling water
Fire-fighting water
Oil
Cleaning agents
And others

Design

High-pressure in-line pump
Maximum pressure class PN 40
Centrifugal pump
Single-stage or multi-stage

Installation types

Standard:
Vertical installation

Optional:
Horizontal installation

Drive

Surface-cooled KSB squirrel-cage motor
3~230/400 V up to 2.2 kW
3~400/690 V from 3 kW
Thermal class F to IEC 34-1
Efficiency class IE3 (for three-phase motors ≥ 0.75 kW)
IP55 enclosure
Frequency 50 Hz
Thermal class F

Shaft seal

The shaft seal is an uncooled, maintenance-free mechanical seal to EN 12756.

“Fixed” design
– Mechanical seal in standard design
– Unbalanced bellows-type seal
– ≤ 25 bar
– Fitted as standard for Movitec 2B, 4B, 6B, 10B, 15B

“Easy access” design
– Easy to replace
– Unbalanced bellows-type seal
– ≤ 25 bar
– Drive lantern need not be removed to replace the seal.
– Motor rating 5.5 kW and above: Motor need not be removed.
– Fitted as standard for Movitec 25B, 40B, 60B, 90B

Cartridge design
– Cartridge seal
– Unbalanced bellows-type design (PN 25) or specialbalanced design (PN 40)
– Drive lantern need not be removed to replace theseal.
– Motor rating 5.5 kW and above: Motor need not be removed.
– Optionally available for all sizes except Movitec LHS 6

Bearings

Tungsten carbide plain bearings at the hydraulic rotor

Product benefits

Reliable: product-lubricated plain bearings made of tungsten carbide, cast pump foot, torsion-resistant pump shroud and confined O-rings
Long service life due to corrosion-resistant hydraulic components made of stainless steel
Easy to service: Can be fitted with any standardised mechanical seal (to EN 12756)
Various materials and connection options, extended temperature and pressure range

KSB Magnochem Seal-less Pumps (Mag-drive Pumps)

Main applications

Chemical industry
District heating
Industrial recirculation systems
Air-conditioning systems
Condensate transport
Cooling circuits
Petrochemical industry
Pipelines and tank farms
Refineries
Process engineering
Hot-water heating systems
Sugar industry

Fluids handled

Aggressive fluids
Explosive fluids
Flammable fluids
Toxic fluids
Valuable fluids
Fluids which are injurious to health

Design

Volute casing pump
Horizontal installation
Back pull-out design
Single-stage
Meets the technical requirements to ISO 5199
Dimensions and ratings to EN 22858 / ISO 2858 complemented by pumps of nominal diameters DN 25, DN 200 and above
Hydraulic system components identical with those of standardised chemical pump

Pump casing

Single or double volute, depending on the pump size
Radially split volute casing
Volute casing with integrally cast pump feet
Replaceable casing wear rings

Impeller type

Closed radial impeller with multiply curved vanes
Back vanes or discharge-side sealing gap reduce axial thrust

Shaft seal

Seal-less, with magnetic coupling
Containment shroud as sealing element
Optional: with leakage barrier

Product benefits

High operating reliability:
– No more than 2 static seals are required.
– Containment shroud protected by anti-rub feature and (dis-)assembly aid
– Self-draining facility of containment shroud
– Pump does not need to be drained before drive unit is fitted/removed for servicing

Broad application range ensured by:
– Product-lubricated plain bearings made of silicon carbide
– Temperature-independent mounting of plain bearings
– Temperature maintenance and heating facility for casing, rotor space and bearing bracket lantern

Low-maintenance design:
– Grease-packed rolling element bearings sealed for life (Lh = 25,000 h)

Main applications
• Spray irrigation systems
• Service water supply systems
• Drainage systems
• Fire-fighting systems
• Lowering groundwater levels
• Domestic water supply
• Air-conditioning systems
• Cooling circuits
• Swimming pools
• Water supply systems

Fluids handled
• Drinking water
• Swimming pool water
• Fire-fighting water
• Seawater
• River water
• Lake water
• Groundwater
• Brackish water
• Condensate
• Brine
• Oil
• Service water
• Cleaning agents
• Cooling water

Design
• Volute casing pump
• Back pull-out design (from size 40-40-140)
• Horizontal installation
• Self-priming
• Single-stage
• Single-entry

Pump casing
• Radially split volute casing
• Volute casing with integrally cast pump feet (from pump size 40-40-140)

Drive
• KSB IEC frame standardised IE3 motor (from 0.75 kW)
• 230/400 V up to 2.2 kW and 400/690 V from 3 kW
• Winding 60 Hz, 3~ 440 480 V ≥ 2.41 hp (1.80 kW)
• Type of construction B3
• Enclosure IP55
• Thermal class F with temperature sensor, 3 PTC thermistors
• Duty cycle: continuous duty S1

Shaft seal

Bearings
• Various application-oriented bearings

Product benefits
• Maintenance-free mechanical seal ensures operating reliability
• Easy to dismantle due to back pull-out design; no need to remove the pump casing from the piping
• Good suction performance, self-priming up to 9 m suction lift, also suitable for applications with relatively poor inlet conditions (i.e. low or negative inlet pressure) and for handling fluids with entrained gas.
• Optimised hydraulic components for high efficiency help reduce energy consumption

Automation products available:

• PumpExpert
• Hyamaster
• Hyatronic

Fields of Application

Etanorm SYT/Etanorm-RSY pumps are used in heat transfer systems (DIN 4754) or in hot water circulation systems.

Design

Horizontal volute casing pump, single-stage (pump size 125-500/2 double-stage), with ratings and main dimensions to EN 733 up to DN 200 / extension Etanorm-RSY, with bearing bracket, in back pull-out design.
Volute casing and impeller or casing cover with replaceable wear rings.
Volute casing with integrally cast pump feet.

Bearings

Coupling side: grease-lubricated deep-groove ball bearing
Impeller side: Product-lubricated carbon bearing
Option: product–lubricated SiC/SiC bearing

Shaft Seal

Mechanical seal to EN 12756. Option: double-acting mechanical seal in tandem arrangement

Materials

Volute casing : Nodular cast iron JS1025
Discharge cover : Nodular cast iron JS1030
Shaft : Chrome steel 1.4021.05 HRC 55/1.4057
Impeller : Grey cast iron JL1040
Wear rings : Grey cast iron GG
Bearing bracket : Nodular cast iron JS1030

Benefits at a glance

Ease to service
Replaceable wear rings and straightforward dismantling of bearing bracket

High energy efficiency
— Optimised hydraulic system yields high efficiency
— Impeller trimmed to match the specified duty point
— Suitable for variable-speed operation and equipped with IE2 motor as standard

Maximum operating reliability
— Highly effective venting contour ensures optimum venting
— Confined gaskets
— Design variant with double-acting mechanical seal in tandem arrangement
— Anti-seize carbon plain bearing lubricated by the fluid handled

Robust design
— Sturdy discharge cover designed for high rigidity.
— Optimised heat barrier, little wear.
— Design variant with SiC/SiC bearing for high resistance.
— Reinforced deep-groove ball bearing with special grease fill for long service life.
— Optimised shaft contour ensures reliable removal of leakage

Description
Horizontal volute casing pump, single-stage, with ratings and main dimensions to EN 733, longcoupled, back pull-out design, with replaceable shaft sleeves / shaft protecting sleeves and casing
wear rings, with motor-mounted variable speed system. With KSB SuPremE, a magnetless
synchronous reluctance motor (exception: motor sizes 0.55 kW / 0.75 kW with 1500 rpm are
designed with permanent magnets) of efficiency class IE4/IE5 to IEC TS 60034-30-2:2016, for
operation on a KSB PumpDrive 2 or KSB PumpDrive 2 Eco variable speed system without rotor
position sensors. Motor mounting points in accordance with EN 50347, envelope dimensions in
accordance with DIN V 42673 (07-2011). ATEX-compliant version available.

Applications
Pumping clean or aggressive liquids not chemically or mechanically aggressive to the pump
materials in water supply systems, cooling circuits, swimming pools, fire-fighting systems,
irrigation systems, drainage systems, heating systems, air-conditioning systems, spray irrigation
systems

Main applications

• Heating systems
• Air-conditioning systems
• Cooling circuits
• Water supply systems
• Service water supply systems
• Industrial recirculation systems
• Swimming pools

Fluids handled

Fluids not chemically or mechanically aggressive to the materials

Design details

• Close-coupled design/in-line design
• Single-stage
• Horizontal/vertical installation
• Rigid connection between pump and motor

Pump casing

Radially split volute casing

Impeller Type

Closed radial impeller

Shaft seal

• Single mechanical seal to EN 12756
• The shaft is fitted with a replaceable shaft sleeve in the shaft seal area

Bearings

• Radial ball bearing in the motor housing
• Grease lubrication

Automation options:

• PumpDrive
• PumpMeter

Coating and preservation

Coating and preservation to KSB standard Product benefits

Product Benefits

• Improved efficiency and NPSHreq by experimentally verified hydraulic design of impellers (vanes)
• Low energy costs through compliance with Commission Regulation 547/2012 (minimum efficiency index MEI ≥ 0.4)
• Operating costs reduced by trimming the impeller diameter to match the specified duty point
• Little wear, low vibration levels and excellent smooth running characteristics thanks to good suction performance and virtually cavitation-free operation across a wide operating range
• Casing sealed reliably – even in varying operating conditions – by confined casing gasket
• Large variety of materials for perfectly matching the pump to the fluid handled. Large range of materials for many applications available as standard.
• Low-noise low-vibration motors specially designed for Etaline L. Also available as 2-pole motors.

Main applications

• Cleaning systems (bottle rinsing, crate washing and similar systems)

• Water treatment systems

• Water supply systems

• Fire-fighting systems

• Spray irrigation systems

• General irrigation systems

• Drainage systems

• Hot-water heating systems

• Air-conditioning systems

• Industrial washing machines

• General industry

• Disposal of paint sludge

• Surface treatment systems

Fluids handled

• Service water

• Drinking water

• High-temperature hot water

• Cooling water

• Swimming pool water (0.4 to 1.4 mg/l free chlorine, max. 0.6 mg/l combined chlorine, pH 6.9 to 7.7, water hardness 10 to 30 °dH, max. salt content 7 g/l)

• Process water

• Fire-fighting water

• Condensate

• Oil

Designation

• Example : ETCL 050-025-125 CCSAA07D1

• Designation key

• Pump Type : Etachorm L

• Code : ETCL

• Size : 050-025-125  (050 Nominal Suction Nozzle diameter, 025 Nominal Dizzcard Nozzle diameter, 125 Nominal Impeller Diamanter)

• Pump Casing Material : C = 1.4571

• Impeller Material : C = 1.4571/1.4408

• Design : S (S = Standard, X = Special Design BT3D BT3)

• Casing Cover : AA

• Seal Code : 07(Q1Q1EGG)

• Scop of supply : D

• Shaft Unit : 1

Product benefits

• Maintenance-free mechanical seal ensures operating reliability

• Easy to dismantle due to back pull-out design; no need to remove the pump casing from the piping

• Optimised hydraulic components for high efficiency help reduce energy consumption

• Corrosion-resistant with all wetted parts made of stainless steel (1.4571).

• Long service life, maintenance-free with high-quality standardised mechanical seal to EN 12756

Main applications

• Handling clean or aggressive fluids not chemically and mechanically aggressive to the pump materials.

• Water supply systems

• Cooling circuits

• Swimming pools

• Fire-fighting systems

• General irrigation systems

• Drainage systems

• Heating systems

• Air-conditioning systems

• Spray irrigation systems

Fluids handled

• Seawater

• Brackish water

• Drinking water

• High-temperature hot water

• Service water

• Fire-fighting water

• Brine

• Cleaning agents

• Condensate

• Oils

Design details

Design

• Volute casing pump

• Single-stage

• Ratings to EN 733

• Requirements to 2009/125/EC Directive

• Fixed speed version (without PumpDrive) / variable speed version (with PumpDrive)

Pump casing

• Radially split volute casing

• Volute casing with integrally cast pump feet (not for pump casing material G, motor size ≤ 180)

• Replaceable casing wear rings (optional for pump casing material C)